Ribbon Blenders and High Shear Mixers are essential industrial mixing equipment used in various sectors, including food processing, pharmaceuticals, and chemical manufacturing.
Industry: Cheese/Dairy, Pizza/Bread, Fruit/Veggies, Meat/Poultry, Beverage, Pet Food
Equipment Overview
Both ribbon blenders and high shear mixers are crucial for achieving consistent and high-quality mixes in various industrial processes, each suited to different types of materials and mixing requirements.
Ribbon Blenders:
Functionality: Ribbon blenders are designed for gentle and thorough mixing of dry powders, granules, and sometimes pastes. They consist of a U-shaped horizontal trough with a double helix agitator that moves materials in a well-balanced axial and radial flow.
Efficiency: These blenders ensure uniform blending with minimal heat generation, making them ideal for heat-sensitive materials. Their efficient design allows for large batches to be mixed quickly and consistently.
Applications: Commonly used for blending spices, flour, pharmaceuticals, chemicals, and other dry ingredients. They are also suitable for light mixing of pastes and slurries.
High Shear Mixers:
Functionality: High shear mixers use a rotor-stator mechanism to create intense shear forces that rapidly mix, emulsify, homogenize, or disintegrate products. The rotor spins at high speeds, drawing materials through the stator to achieve fine, consistent particle size reduction and dispersion.
Efficiency: These mixers are highly effective for reducing particle size and ensuring uniform distribution of components, significantly reducing mixing times compared to conventional methods.
Applications: Ideal for making emulsions, suspensions, and dispersions in industries such as food and beverage, pharmaceuticals, cosmetics, and chemicals. Common products include salad dressings, creams, ointments, and paints.
Equipment Gallery
Additional Information
Types
Ribbon or paddle mixing blenders Cheese, meat, and poultry industries Stainless steel construction with 316 product contact Various sizes available to accommodate required throughputs End gate options to easily discharge product Meets WDA, FDA, and USDA standards WDA approved sanitary design front and rear shaft seals Stainless steel bearing design
Performance
10 lbs. up to 10,000 lbs. capacity Integrate with single-line systems Blend and batch systems for required throughputs Blends for spices and other ingredient additions
Automated Solutions
PLC/HMI controls Ingredient delivery Meets NEC, NFPA, and ANSI codes UL approved Vision capabilities (precise knowledge of cut size/weights) Unlimited recipe integration provided Safety assessed and category rated
Optional Items
Teflon coating Single or twin screw for both ribbon or paddle design CIP-able Jacketed auger and shell Load cells for precise recipe management Multiple ribbon styles for different products and throughput Variety of automated conveyance solutions between operations Optional lid slide to allow for low head clearance