Ribbon Blenders & High Shear Mixers

Ribbon Blenders & High Shear Mixers

Ribbon Blenders  and  High Shear Mixers  are essential industrial mixing equipment used in various sectors, including food processing, pharmaceuticals, and chemical manufacturing.

Category: Process,Augured Equipment,Specialty Equipment

Industry: Cheese/Dairy, Pizza/Bread, Fruit/Veggies, Meat/Poultry, Beverage, Pet Food


Equipment Overview

Both ribbon blenders and high shear mixers are crucial for achieving consistent and high-quality mixes in various industrial processes, each suited to different types of materials and mixing requirements.

Ribbon Blenders:

  • Functionality:  Ribbon blenders are designed for gentle and thorough mixing of dry powders, granules, and sometimes pastes. They consist of a U-shaped horizontal trough with a double helix agitator that moves materials in a well-balanced axial and radial flow.
  • Efficiency:  These blenders ensure uniform blending with minimal heat generation, making them ideal for heat-sensitive materials. Their efficient design allows for large batches to be mixed quickly and consistently.
  • Applications:  Commonly used for blending spices, flour, pharmaceuticals, chemicals, and other dry ingredients. They are also suitable for light mixing of pastes and slurries.

High Shear Mixers:

  • Functionality:  High shear mixers use a rotor-stator mechanism to create intense shear forces that rapidly mix, emulsify, homogenize, or disintegrate products. The rotor spins at high speeds, drawing materials through the stator to achieve fine, consistent particle size reduction and dispersion.
  • Efficiency:  These mixers are highly effective for reducing particle size and ensuring uniform distribution of components, significantly reducing mixing times compared to conventional methods.
  • Applications:  Ideal for making emulsions, suspensions, and dispersions in industries such as food and beverage, pharmaceuticals, cosmetics, and chemicals. Common products include salad dressings, creams, ointments, and paints.

Equipment Gallery

Additional Information

Types

Ribbon or paddle mixing blenders
Cheese, meat, and poultry industries
Stainless steel construction with 316 product contact
Various sizes available to accommodate required throughputs
End gate options to easily discharge product
Meets WDA, FDA, and USDA standards
WDA approved sanitary design front and rear shaft seals
Stainless steel bearing design

Performance

10 lbs. up to 10,000 lbs. capacity
Integrate with single-line systems
Blend and batch systems for required throughputs
Blends for spices and other ingredient additions

Automated Solutions

PLC/HMI controls
Ingredient delivery
Meets NEC, NFPA, and ANSI codes
UL approved
Vision capabilities (precise knowledge of cut size/weights)
Unlimited recipe integration provided
Safety assessed and category rated

Optional Items

Teflon coating
Single or twin screw for both ribbon or paddle design
CIP-able
Jacketed auger and shell
Load cells for precise recipe management
Multiple ribbon styles for different products and throughput
Variety of automated conveyance solutions between operations
Optional lid slide to allow for low head clearance